Focus Topics – Environmental matters

Climate action

Science-based targets for decarbonisation

Management approach

Our goal is to decrease CO2e emissions in Scope 1 and 2, originating mainly from our internal production processes, as well as in Scope 3, associated with the upstream and downstream activities related to our products. We consider all GHGs as per GHG Protocol1. Zehnder’s primary focus is on improving energy efficiency and increasing the proportion of renewable energy.

We also estimate and report the amount of energy saved through heat recovery by our ventilation systems. These systems operate through a counter-current temperature exchange, allowing for air exiting the building via the ventilation system to efficiently transfer its heat to air entering the building, thus maintaining a greater amount of heat within the system and saving considerably on heating energy and costs, while reducing local heat pollution into the air. Over the course of their lifetimes, our heat recovery systems sold in 2023 will save our customers approximately 8.9 times as much energy as they consume compared to traditional ventilation and the subsequent replacement of lost heat, resulting in 39.2 million gigajoules of avoided energy consumption. Overall, heat-recovery ventilation releases considerably less CO2e than traditional ventilation, as the savings in heating emissions are greater than the increased electricity consumption of a heat-recovery system. Our heat-recovery ventilation units are calculated to produce approximately 369,055 tCO2e over the course of their lifetimes, whereas traditional ventilation units plus replacement of lost heat are calculated to produce approximately 2,290,633 tCO2e over the same period. This results in 1,921,578 tCO2e of avoided emissions, or a ratio of emissions produced by HRV to emissions produced by traditional ventilation and replacement heating of 1 to 6.22.

Our strategic goal is to boost Zehnder’s resilience to climate-related risks. Climate change was the most discussed topic amongst stakeholders during the double materiality assessment, reflecting the importance of action in this field. These changes are vital both to reduce Zehnder’s impact and contributions to climate change, as well as to meet new regulations and adapt to the changing market as customers seek to reduce their own emissions.

In June 2023, Zehnder committed to set net-zero climate targets with the SBTi, a collaboration between the Carbon Disclosure Project, the UN Global Compact, the World Resources Institute and the World Wide Fund for Nature (WWF). The SBTi provides a methodology for companies to define science-based emission reduction targets in accordance with the Paris Climate Change Convention 1.5-degree target. The target Zehnder plans to submit for validation in early 2024 incorporates both near- and long-term emission reduction pathways as well as an overarching trajectory, aiming for a net-zero state by 2050.

Each of Zehnder’s Competence Centres as well as the Group Executive Committee are responsible for achieving the targets regarding climate action. They manage and coordinate the implementation of measures across the Group, aggregate and analyse respective KPIs from the production sites and regularly report to the Sustainability Steering Committee. Due diligence processes include the annual collection of climate-related data from our business units and an internal and external review in accordance to an internal procedure. Furthermore, most of our environmental data (energy, waste and GHG emissions) are audited by an external assurance company (see the Limited assurance report).

1 Carbon dioxide (CO2), methane (CH4), nitrous oxide (N2O), hydrofluorocarbons (HFCs), perfluorocarbons (PCFs), sulphur hexafluoride (SF6) and nitrogen trifluoride (NF3).
2 Emissions and energy consumption are calculated for the full product use phase, and do not include emissions at other phases such as production, transport or disposal. Grid emissions are split by country and are calculated at 2021 levels for the full product lifetime (source: Department for Environment, Food and Rural Affairs (DEFRA)). Lost heat is replaced by heating systems, split between heat pumps (Energy Efficiency Ratio (EER) = 3 as a conservative choice for renewables) and natural gas heaters (85% conversion efficiency). Natural gas heaters were selected as the conservative choice for fossil-based heating. The ratio of natural gas heaters to heat pumps is country-dependent and is generated using values provided by the Institute of Building Technologies and Energy at Lucerne School of Engineering and Architecture (HSLU), Switzerland, based on current national ratios of fossil-to-fossil-free heating methods.
Data sources for heating per country: USA: US Energy Information Administration; Canada: Canada Energy Regulator; China: US Energy Information Administration; EU: EuroStat; UK: Statista; Switzerland: Energie Schweiz; Other: Assumption 80-20 split between fossil and fossil-free.
Assuming exclusively heat pump heating and global grid decarbonisation (20g CO2e/kWh) reduces the ratio to 1 to 3.5.
These calculations and the assumptions made therein have been verified by the Institute of Building Technologies and Energy at Lucerne School of Engineering and Architecture (HSLU), Switzerland.

Implementation and outlook

To implement the above management approach and policies, we defined two ambitions, each supported by one or more targets and monitored via specific KPIs.

Ambition: Reduce greenhouse gas emissions and achieve net-zero emissions by 2050 for Scope 1, 2 and 3

Submit science-based targets for validation by the SBTi
Status:
Our objective, which is yet to be approved by the SBTi, is to achieve a 55% reduction in Scope 1 and 2 emissions and a 33% reduction in Scope 3 emissions by 2033, compared to the 2023 baseline. This aligns with the SBTi pathway for the Scope 1 and 2 near-term target that limits global warming to 1.5°C (above pre-industrial levels) and the Scope 3 near-term target that limits global warming to well below 2°C (above pre-industrial levels). This corresponds to an annual reduction target between 2023 and 2033 of 5.5% for Scope 1 and 2 and 3.3% for Scope 3 emissions. The target also means full decarbonisation of Zehnder’s operations and value chain, mandating an emissions reduction of 90% by 2050 across all Scopes, with any residual emissions neutralised through carbon removals. Emphasising our commitment, we have linked parts of the long-term bonus of our Group Executive Committee to achieving our science-based targets for Scope 1 and 2. An integral approach to curbing our Scope 1 and 2 emissions entails a steadfast commitment to enhancing energy efficiency, phasing out fossil-based energy and elevating the proportion of renewable energy (standing at 22% in the reporting year). The focus lies on our radiator manufacturing, which accounts for the majority of our total Scope 1 and 2 emissions.
In 2023, we further improved the quality of our corporate carbon footprint calculation for Scope 1, 2 and mainly Scope 3, in adherence with the GHG Protocol, as the aim is to use the reporting year 2023 as our base year for our science-based targets. This prompted a few methodological changes, leading to a restatement of the 2022 figures for improved comparability with 2023. Total 2023 Scope 1, 2 and 3 emissions amounted to 2,740,926 tCO2e, reflecting a 13% increase from 2022 (restated, more details can be found in the footnotes of the GRI 305 tables). With our refined methodology in place, we are poised to consistently report data from 2024 onward.
The Scope 1 GHG emissions in 2023 amounted to 9,290 tCO2e, indicating an 8% decrease from 2022 (restated, more details can be found in the footnote of the GRI 305-1 table). The Scope 2 GHG emissions (market-based) in 2023 amounted to 8,290 tCO2e, which represents a 17% decrease from 2022 (restated, more details can be found in the footnote of the GRI 305-2 table). The decrease in both Scope 1 and 2 emissions is mainly due to less fossil fuel for heat and less electricity consumption caused by a lower production volume.
Scope 1 and 2 emissions still account for less than 1% of our total Scope 1, 2 and 3 carbon footprint (0.64% in 2023).
For Scope 3, we considered all applicable categories according to the GHG Protocol (see footnote in the GRI 305-3 table). The Scope 3 GHG emissions of the reporting year amounted to 2,723,347 tCO2e, which is more than 99% of Zehnder’s total carbon footprint. The largest contributor (78% of our total carbon footprint but also of Scope 3 emissions) is the emissions generated throughout the use phase of the electrical products sold across their lifetime. The GHG emissions from the use phase increased by 9% from 2022 (restated, more details can be found in the footnote of the GRI 305-3 table). This increase is mainly due to a change in emission factors (source: International Energy Agency (IEA)), while activity data remained roughly the same. The second-largest contributor to our Scope 3 emissions is purchased goods, constituting approximately 19% of the total emissions. The primary categories include metals, plastics and electronics. These emissions increased by 32% from 2022 (restated, more details can be found in the footnote of the GRI 305-3 table). This increase is due mainly to methodological changes and more appropriate emission factors.
Outlook:
In 2024, we plan to submit the established targets for validation to the SBTi and aim to develop a decarbonisation roadmap. This roadmap will in particular cover energy reduction, with a focus on improving our energy mix and implementing efficiency initiatives by 2033 to achieve our near-term Scope 1 and 2 targets. To lower energy consumption, we will persist in investing in energy-efficient equipment, including improved lighting and cooling/heating systems and transition to chemical paint removal as an alternative to thermal processes. For instance, we have replaced the refrigeration system at our site in Bolesławiec (PL) to decrease the energy needed for cooling. Also, we will continue to invest in photovoltaic systems at our production sites. In Vaux-Andigny (FR), we will assess the possibility of replacing our gas-powered heating with geothermal systems by conducting a feasibility study in 2024. Beyond this, we plan to switch from gas to electricity to power the furnace in 2025 in Vaux-Andigny (FR). Finally, we plan to install a heat pump to further reduce emissions in Zwolle (NL).

Ambition: Strengthen resilience and adaptive capacity to climate-related hazards and natural disasters

Analyse the recommendations of the Task Force on Climate-related Financial Disclosures and further embed climate risks into risk management process and internal control system
Status:
In the reporting year, we started to create a roadmap along which we would like to adhere to the TCFD’s recommendations as well as to further integrate our climate risks into our internal risk management procedures.
Outlook:
To prepare our TCFD reporting in 2024, we will analyse climate-related risks and opportunities based on their likelihood and severity. In addition, we will include climate-related risks in our regular risk assessment processes and in our internal control system.

GRI 302: Energy 2016
Disclosure 302-1 Energy consumption within the organisation

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Total fuel consumption from non-renewable sources

GJ

165,077

✔ PwC CH

180,306

–8.4

%

Total fuel consumption from renewable sources

GJ

41

✔ PwC CH

61

–31.9

%

Total electricity consumption

GJ

145,123

✔ PwC CH

170,803

–15.0

%

Total heating consumption

GJ

13,264

✔ PwC CH

15,193

–12.7

%

Total cooling consumption

GJ

✔ PwC CH

 

Total steam consumption

GJ

✔ PwC CH

 

Total electricity sold

GJ

3,675

✔ PwC CH

4,050

–9.2

%

Total heating sold

GJ

✔ PwC CH

 

Total cooling sold

GJ

✔ PwC CH

 

Total steam sold

GJ

✔ PwC CH

 

Total NET energy consumption

GJ

323,506

✔ PwC CH

366,367

–11.7

%

Sold electricity is excluded from NET energy consumption.

The methodology follows the GHG Protocol. Scope 1 and 2 activity data has been centrally collected through Zehnder’s Hyperion Financial Management system (consolidation tool). Reporting units were pre-defined and data collection adhered to the operational control approach.

The source of the conversion factors used was DEFRA 2023 v1.0.

GRI 302: Energy 2016
Disclosure 302-2 Energy consumption outside of the organisation

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Energy consumption outside of the organisation

GJ

36,855,652

✔ PwC CH

n/a

n/a

The energy consumption information only encompasses the use of sold and leased products. Data for other up- and downstream categories is unavailable. The estimated highest energy consumption is based on the use of sold products, calculated over their product lifetime. On the other hand, the energy consumption for leased products is calculated solely for the reporting year.

GRI 302: Energy 2016
Disclosure 302-3 Energy intensity

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Energy intensity ratio for the organisation using energy consumption within the organisation

GJ/TEUR

0.42

✔ PwC CH

0.45

–5.86

Energy intensity ratio for the organisation using energy consumption outside of the organisation

GJ/TEUR

48.70

✔ PwC CH

n/a

n/a

Energy intensity ratio for the organisation using energy consumption both within and outside of the organisation

GJ/TEUR

49.12

✔ PwC CH

n/a

n/a

The energy included in the intensity ratio is fuel, electricity and heating.

The energy consumption information only encompasses the use of sold and leased products. Data for other up- and downstream categories is unavailable. The estimated highest energy consumption is based on the use of sold products, calculated over their product lifetime. On the other hand, the energy consumption for leased products is calculated solely for the reporting year.

The organisation-specific metric (the denominator) chosen to calculate the ratio was net sales (EUR 762.1 million in 2023 and EUR 812.5 million in 2022).

Energy circularity
Renewable energy

Indicator description

Unit of measure

2023

2022

Change from prior year

Energy circularity: Renewable energy in % of total net energy consumption

%

21.7

23.2

–1.4

pp

Only refers to energy consumed within the organisation.

GRI 305: Emissions 2016
Disclosure 305-1 Direct (Scope 1) GHG emissions

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Gross direct (Scope 1) GHG emissions in metric tons of CO 2 equivalent

tCO 2 e

9,290

✔ PwC CH

10,138

–8.4

%

Biogenic CO 2 emissions in metric tons of CO 2 equivalent

tCO 2 e

186

✔ PwC CH

170

9.5

%

Scope 1 emissions consist of 64% fossil heat and cold, 35% fossil fuel for vehicles and 1% others.

The base year for the calculation is the reporting year (2023). The rationale for choosing it were changes in methodology and increased data quality compared to the previous year.

Emission factors are taken mainly from DEFRA 2023 v1.0.

Data is consolidated according to the operational control approach as per the GHG Protocol.

The methodology follows the GHG Protocol and the calculation was performed in Microsoft Excel. There were no specific assumptions made for the calculation of Scope 1 emissions.

The 2022 figures were restated due to a change in emission factor source from ecoinvent 3.8 to DEFRA 2023 v1.0.

GRI 305: Emissions 2016
Disclosure 305-2 Energy indirect (Scope 2) GHG emissions

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Gross market-based energy indirect (Scope 2) GHG emissions in metric tons of CO 2 equivalent

tCO 2 e

8,290

✔ PwC CH

10,045

–17.5

%

Gross location-based energy indirect (Scope 2) GHG emissions in metric tons of CO 2 equivalent

tCO 2 e

14,410

✔ PwC CH

16,677

–13.6

%

The base year for the calculation is the reporting year (2023). The rationale for choosing it were changes in methodology and increased data quality compared to the previous year.

Emission factors for electricity consumption are mainly taken from IEA 2023 and if available supplier-specific emission factors provided by Zehnder (only for market-based). For district heat from fossil fuels DEFRA 2023 v 1.0 was used and for district heat from renewable sources ecoinvent 3.9.1 (modified to fit Scope 2 definition) assuming 25% each biogas, biomass (wood chips), solar collector and geothermal. Calculated with Intergovernmental Panel on Climate Change (IPCC) 2021 100a Global warming potential (GWP).

Data is consolidated according to the operational control approach as per the GHG Protocol.

The 2022 figures were restated due to a change in emission factor source from ecoinvent 3.8 to IEA 2023.

GRI 305: Emissions 2016
Disclosure 305-3 Other indirect (Scope 3) GHG emissions

Indicator description

Unit of measure

2023

 

2022

Change from prior year

Gross other indirect (Scope 3) GHG emissions in metric tons of CO 2 equivalent

tCO 2 e

2,723,347

✔ PwC CH

2,415,107

12.8

%

Scope 3 emissions consist of 20% purchased goods from third-party suppliers, 76% use of sold products and 4% others.

Biogenic CO2 emissions are not available separately and are therefore included in total emissions.

Included in the calculation are all relevant categories as per the GHG Protocol: purchased goods, fuel- and energy-related activities, upstream transportation, generated waste during operations, business travel, employee commuting, downstream transportation and distribution, use of sold products, end-of-life treatment of sold products and downstream leased assets.

Emissions from purchased services and capital goods are excluded as they do not contribute more than 1% to total emissions and are calculated based on monetary spend contrary to all other categories. Emissions from upstream leased assets are already included in Scope 1 and 2 emissions. As Zehnder does not manufacture intermediate products, emissions from the processing of sold products are not applicable. There are no franchises and no investments.

The base year for the calculation is the reporting year (2023). The rationale for choosing it were changes in methodology and increased data quality compared to the previous year.

Emission factors are taken from ecoinvent 3.9.1 calculated with IPCC 2021 100a GWP, DEFRA 2023 v1.0, IEA 2023 and EPA 2023 emission factors for GHG inventories.

The methodology is based on the GHG Protocol and the calculation was performed in Microsoft Excel and SimaPro 9.5.0.0.

The 2022 figure was restated due to a change in emission factor source from ecoinvent 3.8 including upstream emissions for electricity generation to IEA 2023 emission factors without upstream emissions for electricity generation.

Assumptions:

Purchased goods: When the material composition was unclear, the highest emission factor within the category was utilised. In European business units, Zehnder estimated the percentage of recycled input materials for certain metals and packaging materials. If a European business unit did not provide a percentage, Zehnder’s estimations were applied.

Purchased services and capital goods: Both categories are computed using a spend-based methodology and collectively contribute less than 1% to the total footprint. Consequently, they are not included.

Fuel- and energy-related activities: Emissions from the upstream value chain of electricity production were calculated with IEA 2023 factors (as also applied for Scope 2). For all other inputs, Well-to-Tank (WTT) emission factors were utilised from the same sources employed for Scope 1 calculations.

Up- and downstream transport: If there was no lorry size given 16-32 metric tonnes were assumed and if no emission standard was provided EURO5 was assumed. The average weight of a parcel sent by Zehnder was assumed to be 4.5 kg/parcel based on the average given by some business units. In cases where it was not possible to distinguish between transport distances from different suppliers, the average one-way distance was assumed and applied as the one-way distance for aggregated suppliers.

Generated waste: Following the cut-off by allocation approach emissions from waste treatment processes from preparation for reuse, recycling and other recovery operations are cut-off and do not contribute to the carbon footprint.

Business travel: To calculate emissions from the use of private and rental cars for business travel the emission factor was assumed to be 50% diesel and 50% petrol.

Employee commuting: Emissions from the use of electric cars and scooters for commuting are calculated using basic assumptions from ecoinvent for kWh/km and calculated using the country-specific emission factors from IEA.

Upstream leased assets: not applicable for Zehnder.

Processing of sold products: not applicable for Zehnder.

Use of sold products: The emission factor for electricity used by sold products throughout their lifetime is not adjusted for changes in emissions per kWh over time. For projected sales numbers, where it was unclear which products would be sold in which country and in what quantities, a weighted emission factor based on electricity consumption of sold products per country from January to September was applied.

End-of-life: The end-of-life treatment for sold products only considers the non-recyclable parts, following the cut-off by allocation approach. This is based on the assumption that recyclable components will undergo recycling.

Downstream leased assets: Emissions from the use of leased products are only calculated for one year, unlike the use of sold products where the entire lifetime of each product is considered.

Franchises: not applicable for Zehnder.

Investments: not applicable for Zehnder.

GRI 305: Emissions 2016
Disclosure 305-4 GHG emissions intensity

Indicator description

Unit of measure

2023

 

2022

Change from prior year

GHG emissions intensity ratio for the organisation (Scope 1 and 2)

tCO 2 e/ TEUR

0.02

✔ PwC CH

0.02

GHG emissions intensity ratio for the organisation (Scope 3)

tCO 2 e/ TEUR

3.57

✔ PwC CH

n/a

n/a

GHG emissions intensity ratio for the organisation (Scope 1, 2 and 3)

tCO 2 e/ TEUR

3.60

✔ PwC CH

3.00

0.60

Direct Scope 1, energy indirect Scope 2 (market-based) and/or indirect Scope 3 emissions were included in the intensity ratios.

The organisation-specific metric (the denominator) chosen to calculate the ratio was net sales (EUR 762.1 million in 2023 and EUR 812.5 million in 2022).

The 2022 figures were restated due to changes in direct and indirect emission calculations (see above).

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